Industrial steam boiler for sale ASME
  • Industrial steam boiler for sale
  • industrial boiler working principle
  • industrial steam boiler system
  • industrial electric steam boiler price

Industrial Steam Boiler Price

Price: $6,500.00 - $30,000.00

Industrial steam boilers involve the production of high-pressure steam through the application of heat from an external source. The hot gases produced by burning fuel in an enclosed chamber are then passed through tubes and into a condenser. They lose their heat to cooling water before being returned back into the furnace.

  • Rated thermal power: 1 - 100 t/h
  • Rated thermal efficiency: 90 - 96%
  • Operating pressure: ≤ 3.2 MPa
  • Available fuel: gas, oil, electricity, coal, biomass, etc

Low Nitrogen Environmental Protection, High
Efficiency & Energy Saving

  • Enclosed Membrane Wall Design

    The industrial water tube steam boiler adopts a combustion process with slight positive pressure. Its furnace wall tubes feature a robust membrane wall structure, capable of bearing pressure effectively. This ensures smoke or air leakage is prevented when operating under slight positive pressure conditions.

  • Heat Exchange Components

    The section responsible for recovering waste heat from flue gas utilizes high-efficiency, low-resistance components like high-frequency welded finned tubes and steel-aluminum composite finned tubes. These components provide ample heat exchange surface area while keeping resistance in the flue gas system minimal.

  • Exceptional Corrosion Resistance

    Post-combustion, oil, and gas products contain potentially harmful substances such as SO2 and NOX. These substances dissolve in the condensed water of the flue gas, resulting in strong acidity. The choice of steel-aluminum composite finned tubes ensures excellent resistance to acid corrosion.

  • Versatile Applications

    Industrial steam boilers serve various purposes, including generating steam for food processing, printing and dyeing, pharmaceutical, chemical, and other industrial enterprises. They also provide steam for heating in various industries, hotels, and domestic hot water via water tank heating.

Industrial Steam Boiler Parameters

Types Evaporation Steam pressure Thermal efficiency Fuel Power requirement Length * Width * Height Weight Chimney
Unit t/h MPa % V/Hz mm t mm
SZS6-2.5-Y(Q) 6 ≤2.5 90-95 gas, oil, electricity, coal, biomass, etc 380/50 8340 * 6767 * 4192 26 500 * 450
SZS10-1.6-Y(Q) 10 9560 * 7460 * 4230 32 650 * 650
SZS15-1.6-Y(Q) 15 10250 * 7500 * 4250 42 1000 * 850
SZS20-1.6-Y(Q) 20 10260 * 8500 * 4460 52 1650 * 640
SZS25-1.6-Y(Q) 25 10280 * 8900 * 4760 54 1650 * 675
SZS30-1.6-Y(Q) 30 13110 * 9150 * 4780 64 1500 * 700
SZS40-1.6-Y(Q) 40 13700 * 9250 * 4800 76 1500 * 700
SZS50-1.6-Y(Q) 50 14840 * 9360 * 4830 100 1600 * 800
SZS10-1.6/350-Y(Q) 10 9960 * 7470 * 4430 31 650 * 650
SZS15-1.6/350-Y(Q) 15 11760 * 8400 * 4880 49 1000 * 850
SZS20-1.6/350-Y(Q) 20 12460 * 8670 * 4980 65 1650 * 640
SZS25-1.6/350-Y(Q) 25 12800 * 9210 * 5050 70 1650 * 675
SZS30-1.6/350-Y(Q) 30 13710 * 9350 * 5120 75 1500 * 700
SZS35-1.6/350-Y(Q) 35 14610 * 9420 * 5520 80 1500 * 700
SZS40-1.6/350-Y(Q) 40 16250 * 9500 * 5650 86 1600 * 800

Introduction

The Industrial Steam Boiler Price is about $6,500-30,000, the specific price depends on the size, fuel, and other factors of the industrial steam boilers. The industrial boiler is also one part of an integrated process where all components work in tandem to achieve optimal results during production.

Working Principle

The working principle of industrial steam boilers involves the production of high-pressure steam through the application of heat from an external source. The hot gases produced by burning fuel in an enclosed chamber are then passed through tubes and into a condenser. They lose their heat to cooling water before being returned back into the furnace. The resulting vacuum causes atmospheric pressure on one side while maintaining higher pressure on another side within the system. This differential results in continuous circulation and production of thermal energy inside your boiler tank.

industrial boiler working principle

Different Types.

Industrial steam boilers are generally classified based on the pressure at which they produce steam.

Water-tube boiler. In a water-tube boiler, water is heated by one or more burners in the firebox and then flows through tubes to the steam generator. The heat that is transferred to the water causes it to boil and generates steam.

Fire-tube boiler. A fire-tube boiler uses a single passageway through which air can be circulated by a blower or fan. This allows for better heat transfer between combustion products and water than in a gravity-fired (or atmospheric) type of heater.

Steam generator. The steam generator is where most of your energy will be used up during operation. It converts thermal energy from combustion into mechanical work before being exhausted as waste heat into the surrounding environment.

Components of Industrial Steam Boiler.

The components of an industrial steam boiler are:

Condenser

The condenser is a heat exchanger that cools steam back into the water, which is then returned to the boiler.

Superheater

A superheater increases the temperature of saturated steam by passing it through tubes that are heated by combustion gases from the furnace. This improves the efficiency of your plant because more energy can be extracted from each pound of fuel burned, boosting overall productivity and reducing operating costs.

Feed water heater

The feed water heater heats up cold water before it enters the boiler so that it can be used to heat up steam.

Feed water pump

This pumps pressurized hot liquid from one place in the system to another, such as from your hot water tank or from your domestic hot water supply line into an external tap or shower head.

Pressure-reducing valve (PRV)

This reduces pressure before entering any downstream equipment such as pumps and turbines so that they don’t get damaged by high-pressure flows passing through them at high speeds. PRVs are also known as throttling valves because they reduce flow rates by throttling down their diameters until there’s enough room for all those molecules coming through!

The control and instrumentation system

This system consists of sensors, controllers, and actuators that are used for monitoring and regulating the process. It also includes other devices such as alarms that help in detecting any abnormalities or malfunctions in the plant.

industrial steam boiler system

Efficiency.

The efficiency of an industrial steam boiler is the percentage of energy that is converted to steam. For example, a boiler with an efficiency of 80% means that 80% of the fuel used by the boiler produces usable heat and 20% goes out as waste heat. The efficiency of your industrial steam boiler can be affected by many factors including fuel quality, boiler design, operating temperature, and pressure.

Lifespan.

Industrial steam boilers are built to last, with an average lifespan of 20-30 years. However, this can vary depending on the quality of materials used and how well you maintain your equipment. Most boilers will last longer than most other types of equipment because they’re made out of steel and don’t have many moving parts.

Temperature.

A steam boiler will generate enough heat to convert water into steam at a temperature of 212 degrees Fahrenheit. This is accomplished through the use of high-pressure steam, which can then be used to power turbines and other equipment. The amount of heat generated by a steam boiler depends on its size, but it’s safe to say that these machines are capable of generating enough energy for industrial applications where large amounts of heat are required (such as in factories).

Industrial steam boiler efficiency

Application Industry.

Industrial steam boilers are used for heating, cooking, and sterilizing. They are also used in industrial applications such as power plants. There are many different types of industrial boilers that you can use depending on your needs and the type of facility that you operate.

Power generation

Steam boilers produce steam that can be used to run turbines and generate electricity. This is the primary use for steam boilers today, and it accounts for about 61% of their total use worldwide.

Heating and Cooking

These machines are also used to heat water up to 212 degrees Fahrenheit (100 degrees Celsius), which is then pumped through pipes into buildings’ radiators to provide warmth during winter months.

Commercial buildings

These include restaurants, hotels, schools, and hospitals among others which require large amounts of hot water during peak times!

Sterilizing equipment

Industrial steam boilers can also be used as sterilizers in hospitals or kitchens where food preparation takes place. This helps reduce the risk of infection from harmful bacteria being spread around by using traditional methods such as boiling water over high heat levels (which requires constant monitoring).

industrial boiler application field

Advantages.

Efficient: They operate at high temperatures that provide efficient heat transfer from the fuel source to water in order to produce steam. This means you can get more energy out of your fuel source than with other systems or devices that don’t use steam as their primary product!

Low cost: Steam boilers are available at competitive prices from reputed manufacturers. You can get these machines from online stores as well as brick-and-mortar shops across the country at competitive rates depending on your requirements and budget constraints.

Reliability: Steam boilers are simple in design, and they’re easy to maintain. This makes them more reliable than other types of boilers, which can be more complicated and difficult to repair.

Simple design: A steam boiler is a simple machine with only a few moving parts. It consists of an insulated water tank, steam generator, and pumps.

Environment friendly: The use of steam boilers helps in reducing greenhouse gas emissions which have adverse effects on the environment by releasing less. Carbon dioxide into the atmosphere compared to other types of heating systems like electricity or natural gas-based heaters due to their high efficiency.

Disadvantages.

High maintenance cost: Steam boilers require regular inspection and maintenance for optimal performance. If you don’t maintain your steam boiler, it may cause severe damage to the system and even lead to an explosion.

High energy consumption: Steam boilers are energy-intensive machines that consume a lot of fuel in order to generate steam.

industrial electric steam boiler price

Size Selection.

To determine the size of an industrial boiler, you must consider the following:

  • Steam flow rate. The amount of steam needed to be produced in order for your plant to run efficiently and effectively.
  • System pressure. This refers to how much pressure is needed for a specific application or process within your plant, such as high-pressure cleaning or low-pressure cooling water recirculation systems (LPCWRS).
  • The steam temperature range that will be used throughout the year by your facility’s processes and equipment; will help determine how efficient your system will be overall when considering energy consumption costs over time.
  • Steam quality requirements such as dryness levels are also important factors when choosing between different types of boilers based on their ability to provide quality steam at specified conditions while reducing maintenance needs associated with operating conditions such as wetness levels above 95%.

Industrial steam boiler pressure

Initial Cost.

The initial cost of an industrial steam boiler ranges from $6,500-30,000. They are available in various sizes, pressure, and types. The industrial steam boiler price depends on these factors:

Size of the boiler. A bigger size means a higher cost because it needs more material to make it.

The pressure of the boiler. High-pressure boilers are more expensive than low-pressure ones. Because they require thicker metal sheets or tubes which are harder to make than thin ones.

Type of your industrial boiler. Each one has its own advantages over others but also comes with its own drawbacks as well. Therefore it’s important for you to know how each type works before deciding which one suits your needs best!

Replacement Cost.

It is important to know how much an industrial steam boiler replacement costs because it will allow you to be prepared for the cost of installation and maintenance.

If you need to replace an industrial steam boiler, there are a few factors to consider. The first is the size of the system that is going to be replaced. The cost varies based on the size and type of equipment you are looking for. For example, if you have a 10-ton capacity steam boiler and want something similar, then you will likely pay around $25,000-$75,000 depending on the manufacturer and model. If instead, you are replacing an old 90-ton boiler with a new one that has twice as much capacity (180 tons), then it will cost more like $125K-$300K+.

Industrial steam boiler manufacturers

Conclusion.

I hope this article helps you to understand what are the industrial steam boilers and how to choose them. You will be able to make the right decision if it’s time to invest in a new boiler or upgrade your old one. If you want to learn about the detailed parameters and prices of industrial steam boilers, please contact us: at +0086 186-2391-5479.

FAQs.

How does an industrial steam boiler work?

In industrial steam boilers by burning fuel in a closed chamber, hot gases are generated, passed through tubes, and cooled in a condenser using water. This cycle of heating and cooling creates a pressure difference, ensuring a constant circulation of thermal energy in your boiler tank.

What are the different types of industrial steam boilers?

Industrial steam boilers are generally classified based on the pressure at which they produce steam. They are divided into water-tube boilers, fire-tube boilers, and steam generators. Each type has its own advantages.

What is the efficiency of an industrial steam boiler?

The efficiency of an industrial steam boiler is about 85 - 90%. The efficiency of your industrial steam boiler can be affected by many factors including fuel quality, boiler design, operating temperature, and pressure.

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