Industrial Coal Boiler Prices in 2022: What You Need to Know

Industrial Coal Boiler Price in 2022: What You Need to Know

The cost of an industrial coal boiler depends on the size, efficiency, and type of coal boiler. Industrial coal boilers are the most common type of boiler for commercial or industrial applications. They are used in a variety of industries and can be used for steam or hot water generation. There are many factors to consider when choosing an industrial coal boiler, but the primary factor is how much heat you need to produce. For example, if your business requires 400,000 BTUs per hour (Btu/hr) then you will need to purchase a large boiler that can produce those levels of heat output consistently over time.



What industries can coal boilers be used for?

Coal power plant

Coal boilers are used in a variety of industries for heating, cooling, and power generation. They can be used in the chemical, food, pharmaceutical, and oil industries. The coal boiler is also used in the steel industry where high temperatures are required to melt iron ore into steel.

Coal boilers are the most versatile among fuel-fired steam producers because of their ability to be adapted to diverse applications. This versatility means that a single type of boiler can be used for both production facilities (e.g., industrial plants) and adjacent communities (e.g., residential areas).


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Q What kind of fuel does your boiler use?


How does an industrial coal boiler work?

Industrial coal-fired boiler

To understand how an industrial coal boiler works, you need to know what’s going on behind the scenes.

First of all, there’s a fire in the furnace that heats up millions of gallons of water. Some of that water goes through a heat exchanger and then into pipes that carry it into the steam drum. The rest is sent through tubes to create superheated steam.

The superheated steam is then used by one or more turbines connected to generators, which convert mechanical energy into electrical energy (this process is called power generation). Finally, electricity travels along transmission lines until it reaches homes and businesses where people use it for cooking food or heating their houses.


industrial coal boiler


How efficient is an industrial coal boiler?

High-efficiency industrial coal boiler

Industrial coal boilers are more efficient than other fossil fuel boilers, as well as gas boilers. Industrial coal boiler efficiency is over 90% and can be as high as 97%. This is higher than oil, gas, or biomass boilers. The reason for this is that industrial coal boilers use the carbon in the coal to produce steam and heat. This means that you’re getting more energy out of every pound of fuel compared to other fuels like oil or natural gas.

Coal is also cleaner than other fossil fuels. For example, if you burn wood in your home fireplace the smoke will contain many particulates that are harmful to people such as carbon monoxide and carbon dioxide. In contrast, fossil fuel like coal will not produce much visible smoke once it burns completely.



How to choose an industrial coal boiler?

Industrial coal boiler capacity selection

Choosing the right boiler for your industrial application is not always an easy task. In order to help you make an informed decision when selecting a new industrial coal boiler, here are 3 things to consider:

The first step to choosing a boiler is to decide which industrial coal boiler would be best for your industry, based on the characteristics of your business and how steam will be used.

Coal-fired boilers are available in a wide range of capacities, from 200kW up to 100MW. Large coal-fired boilers have higher efficiency compared with smaller models and are therefore more cost-effective when it comes to generating steam for large industrial sites.

Figure out what kind of budget you have available in order to purchase a new coal boiler. If there’s enough money in the budget but not enough time on hand, then it might make sense to invest in a more expensive but more efficient model instead of trying out multiple cheaper models first before deciding which one works best for specific needs like yours.


industrial coal fired boiler


How much coal is used in industrial coal boilers?

The coal used in boiler

The amount of coal used in industrial coal boilers depends on the coal boiler’s capacity, size, and power. A smaller unit may require less than 100 pounds per hour while a larger one may use several hundred pounds each hour depending on its efficiency rating. You can calculate the amount of coal used in an industrial coal boiler based on its capacity, efficiency, and size. The amount of coal a boiler burn depends on its power and size:

  • If you know the capacity (in tons per hour) and efficiency of your industrial boiler, then you can use those two numbers to find out how much coal is required for a certain amount of power output.
  • If you know the input power required by your industrial boiler, then you can calculate how much fuel will be consumed by using these formulas:

Coal Input = Output Power × Efficiency

Coal Input = Output Power × Capacity / Hour


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What is the cost of an industrial coal boiler?

Industrial coal boiler prices

The cost of an industrial coal boiler depends on the size, efficiency, and type of coal boiler. The average costs for an industrial boiler range from $12,000 to $300,000. However, these prices vary based on the type of fuel used and the power produced.

For example, an industrial-sized 20-ton-per-hour boiler could cost around $30,000 while a smaller 10-ton-per-hour boiler would be closer to $15,000. These prices can vary depending on where you purchase your equipment as well as what features are included in the design of your system.

While this may seem like a steep price to pay upfront for an industrial coal boiler, it is important to consider that these costs can be recovered within 10 years or less due to the lower fuel costs associated with using coal instead of fossil fuels such as natural gas or propane gas (LPG).


industrial coal boiler cost



In conclusion, it is important to consider the cost of carbon when choosing which boiler is right for you. If your business relies on cheap electricity, then a coal-fired boiler may be the way forward. However, if you run an environmentally friendly business or have sustainability goals in mind then biomass may be more appropriate for your needs. Both types of boilers have their advantages and disadvantages so it is important to consider all these factors before making any decisions about your next heating system. If you want to know more about industrial coal boilers, please contact us: at +0086 186-2391-5479.


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